EPR Global Consulting · Asia Sourcing

Asia PackagingSourcing Network

Engineering the shift to plastic-free paper and fiber packaging, from concept through commercialization. One integrated network, one accountable U.S. point of contact.

5
Manufacturing partners

Each a specialist in a different, non-competing format

13
Production sites

Backed by R&D, test validation and innovation centers

4
Countries

China, Taiwan, Vietnam and Thailand, with Mexico in 2027

1,000+
Engineered fiber materials

50+ surface finishes and 30+ bag structures

100% paper and fiber. No plastic packaging.From premium rigid boxes and molded pulp to padded fiber mailers, labels and transport protection, one network covers the full packaging mix.

The challenge

Packaging is entering a new era

U.S. brands face mounting pressure to take plastic out of packaging, without giving up protection, brand experience or cost competitiveness. Today's packaging has to deliver all of this at once.

Sustainability

Recyclable, compostable, plastic-free formats

Product protection

Zero-defect performance without foam or plastic

Brand experience

Premium finishes that win at shelf and unboxing

Regulatory readiness

State EPR laws now price packaging by material

Supply chain resilience

China-plus-one production across four countries

Cost control

Fiber that competes on total landed cost

Our Asia network delivers all sixwith one integrated partner and one point of contact.

How it works

One partner, one process, one accountable team

You keep one point of contact from the first brief through delivery, while the work is placed with the plant best suited to the format.

1

Brief

Share the product, format, volumes, timing and the market it ships to.

2

Match

We place it with the plant whose materials, certifications and location fit best.

3

Engineer

Structural design, material selection and DFM. Tooling in 5 to 7 days.

4

Validate

Samples in 1 to 2 days. ISTA and retailer protocol testing before launch.

5

Deliver

Automated production in Asia, with one accountable contact through delivery.

Our focusMid-market U.S. brand owners replacing plastic with high-performance paper and fiber packaging made in Asia.

Footprint

Production across four countries

South China and Wuxi anchor production in China. Vietnam and Thailand give brands a China-plus-one route, Taiwan covers premium cartons and rigid boxes, and Mexico adds North American production in 2027.

Map of China, Taiwan, Vietnam and Thailand showing production locations
South China
Dongguan · Zhongshan · Zhuhai

Cartons, corrugated, molded pulp, rigid boxes and fiber bags. R&D, test validation and innovation center.

East China
Wuxi

Fiber bags, mailers, cartons, labels and die-cut components.

Taiwan
New Taipei City

Premium cartons and rigid boxes with high-end decoration.

Vietnam
Bac Ninh · Ho Chi Minh City

Printed packaging, fiber bags and transport protection. Testing and verification center.

Thailand
Thailand plant

Fiber bags, cartons, labels and protective packaging.

Mexico
Coming 2027

North American production for faster, local delivery.

Capabilities

Every paper format, one network

Most programs combine formats, for example printed shipping cases with molded pulp inserts and fiber mailers. We coordinate them through one point of contact.

Cartons and rigid boxes

Folding cartons, magnetic, lift-off and collapsible rigid boxes, gift sets

Printed corrugated

Litho and flexo color boxes, outer cartons, shipping cases and e-commerce boxes

Plastic-free inserts

Molded pulp, paper folding inserts that replace EPE foam, honeycomb

Fiber bags and mailers

Padded mailers, drawstring bags and pouches that replace poly

Labels, tags, die-cuts

Hang tags, manuals, brochures, variable-data labels and die-cut components

Transport protection

Edgeboard, U-profile, flatboard, honeycomb, slip sheets, paper pallets

Displays and cold chain

Corrugated displays, PDQ trays, collars and honeycomb cold chain boxes

Traceability marks

One QR code per item, variable data and embossed recyclability marks

Inserts and kits

Plastic-free inserts and complete kits

Molded pulp and folded-paper structures take EPE foam and plastic trays out of electronics and appliance packaging. Box, insert, bag and manual come from one supplier, with one point of accountability.

Dry press molded pulp trays

Dry press molded pulp

Rugged natural-fiber trays for electronics

Wet press molded pulp inserts

Wet press molded pulp

Smooth, premium finish for retail inserts

Paper folding inserts

Paper folding inserts

Folded paper that replaces EPE foam

Full molded-pulp kits

Full molded-pulp kits

Pulp cradles for large electronics like monitors

One-stop packaging kits

One-stop packaging kits

Mailer, pulp inserts and fitments, one supplier

Corrugated boxes with built-in fitments

Corrugated with built-in fitments

Self-locking boxes with integrated inserts

Transport packaging

Transport protection for every load

Fiber transport packaging made in Vietnam for the contract manufacturers that pack U.S. brands' goods. Every format replaces wood, plastic or EPS foam and recycles in the standard carton stream.

Paper edgeboard

Edgeboard

30 to 100 mm angles, 2 to 8 mm thick

Paper flatboard

Flatboard

Replaces hardboard, MDF and chipboard

Wrap-around edgeboard

Wrap-around edgeboard

Serrated profile for round or irregular loads

Honeycomb board

Honeycomb board

Light, rigid panels that replace wood and foam

Honeycomb export crate

Honeycomb export crate

Replaces wooden and plastic export boxes

Paper slip sheets

Slip sheets

Palletless shipping, 0.6 to 1.7 mm kraftliner

In the field

Replacing wood, plastic and EPS in transit

Honeycomb corner blocks and edge protection on furniture, edgeboard on palletized loads, and paper pallets that need no ISPM 15 fumigation for export.

100% recyclableIn standard carton streams
Lighter loadsLower freight weight than wood
No fumigationPaper pallets avoid ISPM 15 treatment
FSC certified fiberResponsible forest management
Honeycomb corner blocks on furniture

Honeycomb corner blocks

Corner blocks inside a carton

Corner blocks in the carton

Honeycomb edge guards

Honeycomb edge guards

Honeycomb angle profile

Honeycomb angle profile

Edgeboard protectors

Edgeboard protectors

Paper pallet

Paper pallet

Flexible fiber

Fiber that performs like plastic

Fiber formats that replace poly bags, poly mailers and plastic labels without a plastic-like look. Traceability and compliance marks are built into the fiber itself.

Custom die-cut fiber shapes

Custom die-cut shapes

Brand-specific silhouettes and components

Fiber drawstring bags

Drawstring bags

Cotton-cord closures for premium unboxing

Fiber envelope pouches

Envelope pouches

Self-seal and notch closures for flat goods

Padded fiber mailers

Padded mailers

Cushioned fiber alternative to poly mailers

QR code printed on fiber

QR code traceability

One-code-per-item precision printing

Embossed recyclability marks

Embossed compliance marks

Recyclability codes embossed into the fiber

Materials

Material science that makes paper perform

A library of more than 1,000 qualified fiber materials in four engineered series gives rapid, validated material selection for almost any requirement, including recycled content from 0 to 100% PCR.

1,000+
Qualified materials
4
Engineered series
50+
Surface finishes
30+
Bag structures

Protection series

Ultra-protective materials for high-gloss and light-colored surfaces

Flexible series

Adapts to variable recycled content, from 0 to 100% PCR

Functional coating series

Adaptive coatings for water, oil and anti-static requirements

Industrial substrate series

Heavy-duty paper substrates for demanding applications

Functional technologies

Water resistant
Oil resistant
Anti-static
Flame retardant
Anti-slip
Dust reduction

Speed to market

Concept to working sample in days

Speed and technical depth working as one system.

2–3 days
Concept design
5–7 days
Tooling delivery
1–2 days
Sample fabrication
ISTA
Testing and validation
A working sample in as little as8 to 12 days

Engineering depth

  • 15+ engineers and designers, 10,000+ design database entries
  • ArtiosCAD structural design, 3D printing and 3D scanning
  • In-house mold design and CNC machining
  • Design for manufacturability and material optimization

Premium brand finish

  • 7 and 6 color UV offset with inline varnish
  • Hot stamping, cold foil, embossing and debossing
  • 50+ surface finishes, G7 Master and GMI color
  • 48-hour structural and digital proofs

Quality

Validated before it ships

Testing runs inside the network, not as an afterthought.

ISTA certified labs

Series 1, 2, 3 and 6, with full shipping and transit simulation

Retailer protocols

Amazon, Costco and Sam's Club test protocols run in house

Performance testing

ECT, burst, BCT, compression, vibration, drop and peel strength

Chemical safety

RoHS and REACH screening, plus dangerous goods packaging qualification

Zero-defect, damage-free performanceacross product types, finishes and recycled-content ratios, tested to the standard your retailer uses.

Scope by region

Who makes what, by region

Formats are shown by region rather than by factory. Ask and we will confirm plant-level scope, capacity and lead time for your specific brief.

FormatSouth ChinaEast ChinaTaiwanVietnamThailand
Folding cartons and rigid boxesYesYesYesYesYes
Printed corrugated retail and shipping boxesYesYesYes
Molded pulp and paper folding insertsYes
Fiber bags, mailers and pouchesYesYesYesYesYes
Labels, tags and die-cut componentsYesYesYesYesYes
Honeycomb panels, corners and cold chain boxesYesYes
Edgeboard, U-profile, flatboard and wrap-aroundYesYes
Honeycomb export cratesYes
Slip sheets and paper palletsYes
Corrugated displays and PDQ traysYesYes
Co-packingYes
ISTA certified testingYesYes

Blank means not offered in that region today. Formats shown at network level; we confirm plant-level scope with every brief.

Certifications

Internationally recognized certifications

We match certifications to your supplier file and request current certificates before quoting.

FSCChain of custody
ISO 9001Quality
ISO 14001Environment
ISO 45001Health and safety
ISO 22000Food safety
TÜV AustriaHome compost certified
G7 and GMIMaster print color
ISTACertified testing labs
SedexSocial audit
SGSThird-party testing
RoHS and REACHHazardous substances
QC 080000Hazardous substance management

Held across the network, not by every plant. We confirm current certificates for your supplier file before quoting.

Our difference

Built for the EPR era

Packaging EPR laws are active in Oregon, Colorado, California, Maine, Minnesota, Washington and more. Eco-modulated fees scale with material type and recyclability, structurally favoring certified, recyclable fiber over plastic and composites.

We are EPR specialists first

Ask for a state-by-state fee comparison for your SKUs, before and after the switch to fiber.

Lower EPR fee exposure

Certified, recyclable fiber qualifies for lower eco-modulated fee tiers by design

Stronger retailer scorecards

Walmart, Amazon and Target score suppliers on packaging choices

Lower Scope 3 emissions

Plastic-free, home compostable and recyclable options across formats

Where to make it

Matching your need to the right region

Many programs combine regions, for example printed shipping cases from Vietnam with molded pulp inserts from South China.

Premium retail, gift, cosmetics and food cartons with high-end decoration

Taiwan · South China

Plastic-free inserts and complete kits for electronics and appliances

South China

Printed retail and shipping boxes, ISTA tested for Amazon and club stores

China · Vietnam

Fiber mailers and bags that replace poly, plus labels and die-cuts

China · Vietnam · Thailand

Transport protection that replaces wood, plastic and EPS foam

Vietnam

China-plus-one and tariff diversification

Vietnam · Thailand · Mexico 2027

Why EPR Global

Why U.S. brands partner with us

Reduces plastic across every packaging format
Lowers EPR fee exposure under eco-modulated fee schedules
Improves retailer sustainability scorecards
Strengthens consumer perception at shelf and unboxing
Speeds commercialization, with concept to sample in days
Replaces multiple packaging suppliers with one point of contact
China-plus-one flexibility across four countries, Mexico in 2027
Lowers total landed cost through consolidated sourcing
One partner. From design through delivery.Lower cost. Faster to market. Fully certified.

Next step

Start with a brief

Send the product, the format and the annual volume. We will match it to the right plant and have samples moving in days.

Schedule a consultation
EPR Global Consulting
Your point of contact
David Gray

Founder and Managing Director
EPR Global Consulting LLC

david@eprglobal.net

+1 770 655 7594

eprglobal.net