
Dry press molded pulp
Rugged natural-fiber trays for electronics
EPR Global Consulting · Asia Sourcing
Engineering the shift to plastic-free paper and fiber packaging, from concept through commercialization. One integrated network, one accountable U.S. point of contact.
Each a specialist in a different, non-competing format
Backed by R&D, test validation and innovation centers
China, Taiwan, Vietnam and Thailand, with Mexico in 2027
50+ surface finishes and 30+ bag structures

100% paper and fiber. No plastic packaging.From premium rigid boxes and molded pulp to padded fiber mailers, labels and transport protection, one network covers the full packaging mix.
The challenge
U.S. brands face mounting pressure to take plastic out of packaging, without giving up protection, brand experience or cost competitiveness. Today's packaging has to deliver all of this at once.

Recyclable, compostable, plastic-free formats

Zero-defect performance without foam or plastic

Premium finishes that win at shelf and unboxing

State EPR laws now price packaging by material

China-plus-one production across four countries

Fiber that competes on total landed cost
How it works
You keep one point of contact from the first brief through delivery, while the work is placed with the plant best suited to the format.
Share the product, format, volumes, timing and the market it ships to.
We place it with the plant whose materials, certifications and location fit best.
Structural design, material selection and DFM. Tooling in 5 to 7 days.
Samples in 1 to 2 days. ISTA and retailer protocol testing before launch.
Automated production in Asia, with one accountable contact through delivery.
Footprint
South China and Wuxi anchor production in China. Vietnam and Thailand give brands a China-plus-one route, Taiwan covers premium cartons and rigid boxes, and Mexico adds North American production in 2027.

Cartons, corrugated, molded pulp, rigid boxes and fiber bags. R&D, test validation and innovation center.
Fiber bags, mailers, cartons, labels and die-cut components.
Premium cartons and rigid boxes with high-end decoration.
Printed packaging, fiber bags and transport protection. Testing and verification center.
Fiber bags, cartons, labels and protective packaging.
North American production for faster, local delivery.
Capabilities
Most programs combine formats, for example printed shipping cases with molded pulp inserts and fiber mailers. We coordinate them through one point of contact.

Folding cartons, magnetic, lift-off and collapsible rigid boxes, gift sets

Litho and flexo color boxes, outer cartons, shipping cases and e-commerce boxes

Molded pulp, paper folding inserts that replace EPE foam, honeycomb

Padded mailers, drawstring bags and pouches that replace poly

Hang tags, manuals, brochures, variable-data labels and die-cut components

Edgeboard, U-profile, flatboard, honeycomb, slip sheets, paper pallets

Corrugated displays, PDQ trays, collars and honeycomb cold chain boxes

One QR code per item, variable data and embossed recyclability marks
Inserts and kits
Molded pulp and folded-paper structures take EPE foam and plastic trays out of electronics and appliance packaging. Box, insert, bag and manual come from one supplier, with one point of accountability.

Rugged natural-fiber trays for electronics

Smooth, premium finish for retail inserts

Folded paper that replaces EPE foam

Pulp cradles for large electronics like monitors

Mailer, pulp inserts and fitments, one supplier

Self-locking boxes with integrated inserts
Transport packaging
Fiber transport packaging made in Vietnam for the contract manufacturers that pack U.S. brands' goods. Every format replaces wood, plastic or EPS foam and recycles in the standard carton stream.

30 to 100 mm angles, 2 to 8 mm thick

Replaces hardboard, MDF and chipboard

Serrated profile for round or irregular loads

Light, rigid panels that replace wood and foam

Replaces wooden and plastic export boxes

Palletless shipping, 0.6 to 1.7 mm kraftliner
In the field
Honeycomb corner blocks and edge protection on furniture, edgeboard on palletized loads, and paper pallets that need no ISPM 15 fumigation for export.










Flexible fiber
Fiber formats that replace poly bags, poly mailers and plastic labels without a plastic-like look. Traceability and compliance marks are built into the fiber itself.

Brand-specific silhouettes and components

Cotton-cord closures for premium unboxing

Self-seal and notch closures for flat goods

Cushioned fiber alternative to poly mailers

One-code-per-item precision printing

Recyclability codes embossed into the fiber
Materials
A library of more than 1,000 qualified fiber materials in four engineered series gives rapid, validated material selection for almost any requirement, including recycled content from 0 to 100% PCR.
Ultra-protective materials for high-gloss and light-colored surfaces
Adapts to variable recycled content, from 0 to 100% PCR
Adaptive coatings for water, oil and anti-static requirements
Heavy-duty paper substrates for demanding applications
Functional technologies






Speed to market
Speed and technical depth working as one system.


Quality
Testing runs inside the network, not as an afterthought.

Series 1, 2, 3 and 6, with full shipping and transit simulation

Amazon, Costco and Sam's Club test protocols run in house

ECT, burst, BCT, compression, vibration, drop and peel strength

RoHS and REACH screening, plus dangerous goods packaging qualification
Scope by region
Formats are shown by region rather than by factory. Ask and we will confirm plant-level scope, capacity and lead time for your specific brief.
| Format | South China | East China | Taiwan | Vietnam | Thailand |
|---|---|---|---|---|---|
| Folding cartons and rigid boxes | Yes | Yes | Yes | Yes | Yes |
| Printed corrugated retail and shipping boxes | Yes | Yes | Yes | ||
| Molded pulp and paper folding inserts | Yes | ||||
| Fiber bags, mailers and pouches | Yes | Yes | Yes | Yes | Yes |
| Labels, tags and die-cut components | Yes | Yes | Yes | Yes | Yes |
| Honeycomb panels, corners and cold chain boxes | Yes | Yes | |||
| Edgeboard, U-profile, flatboard and wrap-around | Yes | Yes | |||
| Honeycomb export crates | Yes | ||||
| Slip sheets and paper pallets | Yes | ||||
| Corrugated displays and PDQ trays | Yes | Yes | |||
| Co-packing | Yes | ||||
| ISTA certified testing | Yes | Yes |
Blank means not offered in that region today. Formats shown at network level; we confirm plant-level scope with every brief.
Certifications
We match certifications to your supplier file and request current certificates before quoting.












Held across the network, not by every plant. We confirm current certificates for your supplier file before quoting.
Our difference
Packaging EPR laws are active in Oregon, Colorado, California, Maine, Minnesota, Washington and more. Eco-modulated fees scale with material type and recyclability, structurally favoring certified, recyclable fiber over plastic and composites.

Ask for a state-by-state fee comparison for your SKUs, before and after the switch to fiber.

Certified, recyclable fiber qualifies for lower eco-modulated fee tiers by design

Walmart, Amazon and Target score suppliers on packaging choices

Plastic-free, home compostable and recyclable options across formats
Where to make it
Many programs combine regions, for example printed shipping cases from Vietnam with molded pulp inserts from South China.
Premium retail, gift, cosmetics and food cartons with high-end decoration
Plastic-free inserts and complete kits for electronics and appliances
Printed retail and shipping boxes, ISTA tested for Amazon and club stores
Fiber mailers and bags that replace poly, plus labels and die-cuts
Transport protection that replaces wood, plastic and EPS foam
China-plus-one and tariff diversification
Why EPR Global
Next step
Send the product, the format and the annual volume. We will match it to the right plant and have samples moving in days.
Schedule a consultation
Founder and Managing Director
EPR Global Consulting LLC